AX3 Color Sorting Machine – Now Enhanced with AI Technology
The AX3 Color Sorting Machine is engineered for high-performance sorting, intelligent automation, and exceptional precision in demanding bulk processing applications. Equipped with high-resolution RGB CCD imaging technology and a powerful 189-channel high-speed pneumatic ejection system, the AX3 delivers rapid and accurate detection and removal of defective, discoloured, and unwanted materials—ensuring superior product quality, higher recovery, and improved processing efficiency.
AI-Powered Intelligent Sorting Technology
The AX3 is now enhanced with advanced Artificial Intelligence (AI) algorithms, enabling intelligent recognition and analysis of variations in color, shape, size, and texture. By combining AI-powered image processing with high-speed precision ejection, the AX3 delivers more accurate, consistent, and efficient sorting with minimal manual intervention.
• Advanced Defect Detection: AI-powered vision technology analyzes millions of image data points to identify subtle defects, discoloration, foreign materials, and irregularities that conventional sorting systems may overlook.
• Real-Time Self-Optimization: Intelligent algorithms continuously analyze sorting performance and automatically optimize key parameters in real time, reducing manual adjustments and maintaining consistent sorting accuracy.
• Intelligent Decision-Making: The AI system intelligently distinguishes between acceptable natural variations and genuine defects, helping minimize false rejections, reduce product loss, and maximize overall product yield.
• Customized Sorting Profiles: Operators can create, configure, and save customized sorting profiles for different product varieties, quality standards, and defect categories, enabling fast and seamless product changeovers.
• Precision High-Speed Ejection: The 189-channel pneumatic ejection system enables rapid and targeted removal of identified defects, supporting high throughput while maintaining excellent sorting precision.
• Enhanced Productivity: AI-driven automation reduces manual intervention, improves sorting consistency, and optimizes processing efficiency for reliable performance during continuous operations.
IMAGE ACQUISITION SYSTEM
Made in Japan Trichromatic Toshiba CCD Sensor with 1.94 hundred Millions Pixels Per second Image.
PNEUMATIC
Japanese Make SMC Filters has been used to clean the air very Precisely.
ILLUMINATION MODULE
Made in USA OSRAM LED LIGHT with high reliability and long life.
IMAGE PROCESSING SYSTEM
Complex Intelligent Algorithm ensures higher sorting accuracy with the lowest rejection ratio.
CLOUD SYSTEM
Machine can be accessed using Mobile/Tablet in real time.
USER FRIENDLY
10″ Touch Screen can be operated very easily and is user-friendly.
| Model | MINI32 | AX1 | AX2 | AX3 | ZX1 | ZX2 | ZX3 | ZF500 | ZF700 | ZF1000 |
| Optimized Carryover (BAD : GOOD) |
15:1 | 20:1 | 20:1 | 20:1 | 20:1 | 20:1 | 20:1 | 30:1 | 30:1 | 100:1 |
| Product Output (T/H) | 0.1–0.4 | 0.2–0.8 | 1.0–2.0 | 1.0-3.0 | 0.2–0.8 | 1.0–2.0 | 1.0-3.0 | 2.0-5.0 | 3.0-8.0 | 4.0-10.0 |
| Heating of Tray | Yes | Yes | Yes | Yes | Yes | Yes | Yes | Yes | Yes | Yes |
| Camera | CCD | CCD | CCD | CCD | CCD | CCD | CCD | CCD | CCD | CCD |
| Types of Selection | Per size/color | Per size/color | Per size/color | Per size/color | Per size/color | Per size/color | Per size/color | Per size/color | Per size/color | Per size/color |
| Remote Access & Control (Connectivity) | Yes | Yes | Yes | Yes | Yes | Yes | Yes | Yes | Yes | Yes |
| Channel Split | N/A | N/A | Yes | Yes | N/A | Yes | Yes | N/A | N/A | N/A |
| Net Weight (KG) | 150 | 2324 | 420 | 600 | 2324 | 420 | 600 | 1250 | 1665 | 2324 |
| Europe Certification | Yes | Yes | Yes | Yes | Yes | Yes | Yes | Yes | Yes | Yes |
| Type of Illumination | Led Lamp | Led Lamp | Led Lamp | Led Lamp | Led Lamp | Led Lamp | Led Lamp | Led Lamp | Led Lamp | Led Lamp |
| Power Consumption (KW) | 0.4 | 0.8 | 1.2 | 1.8 | 0.8 | 1.2 | 1.8 | 2.6 | 3.5 | 7.8 |
| Dimension L×W×H (CM) | 52 x 123 x 155 | 86 × 159 × 152 | 117 × 159 × 152 | 149 × 159 × 152 | 86 × 159 × 152 | 117 × 159 × 152 | 149 × 159 × 152 | 240 × 166 × 185 | 303 × 165 × 185 | 437 × 162 × 186 |
| Power Supply (V/HZ) | 220V±10%50 /60HZ |
220V±10%50 /60HZ |
220V±10% /60HZ |
220V±10%50 /60HZ |
220V±10%50 /60HZ |
220V±10%50 /60HZ |
220V±10%50 /60HZ |
220V±10%50 /60HZ |
220V±10%50 /60HZ |
220V±10%50 /60HZ |
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