High-Resolution Imaging
Equipped with a 5400-pixel RGB CCD camera, the AS60 delivers exceptional image clarity and ultra-precise color recognition. Its advanced imaging system accurately identifies subtle defects, discoloration, foreign materials, and color variations, ensuring superior sorting accuracy and consistent product quality.
Advanced LED Illumination
The AS60 utilizes a high-reliability, long-life LED illumination system to provide bright, uniform, and stable lighting throughout the sorting process. Enhanced illumination improves image clarity and enables consistent defect detection, even when processing wet, reflective, or challenging materials.
AI-Powered Smart Software System
The AS60 features an advanced AI-driven intelligent software system that analyzes shape, texture, color, and surface variations in real time. Intelligent algorithms continuously optimize sorting decisions for greater accuracy and efficiency.
This ensures:
Enhanced detection of subtle, irregular, and complex defects
Adaptive calibration for different commodity types and quality requirements
Reduced false rejections and minimized product loss
Higher sorting accuracy and improved overall yield
Remote Support & Smart Maintenance
Built-in remote diagnostics and maintenance capabilities enable real-time system monitoring, troubleshooting, and software updates. This allows technical teams to identify and address issues quickly, minimizing downtime and ensuring continuous, reliable operation and maximum productivity.
Food-Grade Conveyor System
Featuring a 600 mm wide food-grade PVC conveyor belt, the AS60 is designed for the safe, hygienic, and efficient handling of wet, sticky, bulky, and large-sized materials. Its robust conveyor system ensures smooth product flow, reliable transport, and high hygiene standards throughout the sorting process.
High-Speed Pneumatic Ejection System
Equipped with a 126-channel high-speed pneumatic ejection system, the AS60 provides rapid and precise separation of detected defects and unwanted materials. The advanced ejection mechanism helps minimize rejection carryover, reduce product loss, and maximize sorting efficiency and yield.
IMAGE ACQUISITION SYSTEM
Made in Japan Trichromatic Toshiba CCD Sensor with 1.94 hundred Millions Pixels Per second Image.
PNEUMATIC
Japanese Make SMC Filters has been used to clean the air very Precisely.
ILLUMINATION MODULE
Made in USA OSRAM LED LIGHT with high reliability and long life.
IMAGE PROCESSING SYSTEM
Complex Intelligent Algorithm ensures higher sorting accuracy with the lowest rejection ratio.
CLOUD SYSTEM
Machine can be accessed using Mobile/Tablet in real time.
USER FRIENDLY
10″ Touch Screen can be operated very easily and is user-friendly.
| Model | ZB2 | ZB6 | AS30 | AS60 | KX60 | KXP120 |
|---|---|---|---|---|---|---|
| Carryover (BAD : GOOD) |
10:1 | 10:1 | 30:1 | 30:1 | 10:1 | 10:1 |
| Product Output (T/H) | 0.8–2 | 2–5 | 0.5–1 | 1–3 | 3–11 | 4–18 |
| Heating of tray | YES | YES | YES | YES | YES | YES |
| Camera | CCD | CCD | CCD | CCD | CCD | CCD |
| Type of selection | Per Size / Color | Per Size / Color | Per Size / Color | Per Size / Color | Per Size / Color | Per Size / Color |
| Remote Access & Control | Yes | Yes | Yes | Yes | Yes | Yes |
| Net Weight (KG) | 620 | 1812 | 530 | 680 | 1050 | 1800 |
| Europe Certification | Yes | Yes | Yes | Yes | Yes | Yes |
| Type of Illumination | Led Lamp | Led Lamp | Led Lamp | Led Lamp | Led Lamp | Led Lamp |
| Power Consumption (KW) | 2.2 | 4.8 | 2.5 | 3.5 | 3 | 6.5 |
| Dimension L×W×H (CM) | 180 × 134 × 137 | 220 × 293 × 163 | 294 × 99 × 142 | 312 × 132 × 166 | 295 × 160 × 175 | 391 × 229 × 237 |
| Power Supply (V/HZ) | 220V±10%50/60Hz | 220V±10%50/60Hz | 220V±10%50/60Hz | 220V±10%50/60Hz | 220V±10%50/60Hz | 220V±10%50/60Hz |
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